Manufacturing digitalization for modern companies
Manufacturing Execution System for complete production process management.
Production planning, BOMs, real-time performance tracking, quality management and cost calculation in one ERP module.
Measurable results
Without a manufacturing system you lose control over production
Manual production planning, paper-based work orders and lack of real-time data lead to downtime, errors and high costs.
Common problems:
- Manual production planning in spreadsheets or on paper
- No visibility into current production order status
- Inaccurate BOMs and cost calculations
- Ineffective quality management and high scrap rates
- Unplanned machine downtime
- Difficulty tracking production costs and margins
Consequences:
- Delivery delays and customer dissatisfaction
- High production costs and low margins
- Inability to quickly respond to demand changes
- Quality issues and complaints
- Loss of competitiveness
Complete manufacturing system within ERP
We offer a complete MES solution: production planning, BOMs, performance tracking, quality management, maintenance and costing. Everything integrated into ERP.
AutoERP Manufacturing System
MES module integrated into ERP with complete production management. Ready-made solution for both discrete and process manufacturing.
Explore AutoERP ManufacturingCustom manufacturing system
Need specific manufacturing processes, machine integration or IoT solutions? We develop a system tailored exactly to your production requirements.
Ready for manufacturing digitalization?
Whether you operate batch or make-to-order production, we will help you implement a manufacturing system that increases efficiency and reduces costs.
Manufacturing system modules
Production planning
Capacity planning, job scheduling, Gantt charts and automatic production plan optimization based on available resources.
Bills of Materials (BOM)
Multi-level BOMs, routing sheets, variant and configuration management. Automatic material consumption calculation.
Production tracking
Real-time tracking of production orders, operations and machines. Automatic data collection from production lines and equipment.
Quality management
Inspection plans, SPC, non-conformance and complaint tracking. Statistical quality control and automatic deviation alerts.
Maintenance
Preventive and predictive machine maintenance, service scheduling, spare parts management and equipment availability tracking.
Cost calculation
Accurate production cost calculations, actual vs. planned cost tracking, margin analysis and job profitability reporting.
Benefits of the manufacturing system
Higher efficiency
Up to 35% increase in manufacturing process efficiency
Better quality
Scrap rate reduction of up to 25%
Less downtime
50% reduction in unplanned machine downtime
Full visibility
Real-time overview of entire production status
Waste reduction
Material and energy consumption optimization
Flexibility
Quick response to demand and priority changes
Use cases
Discrete manufacturing
Mechanical engineering, electronics, automotive. Job order and batch production management with BOMs and routing sheets.
Process manufacturing
Food, chemicals, pharmaceuticals. Recipe management, batch tracking and quality control with full traceability.
Assembly manufacturing
Assembly lines and workstations. Assembly operation management, takt time tracking and line balancing.
Make-to-order
Custom manufacturing with variable configurations. Quoting, planning and tracking of individual orders.
How implementation works
Manufacturing analysis
We map your production processes, machines and specific requirements.
MES design
We design the optimal manufacturing system configuration and integrations.
Implementation
We deploy the system, connect machines and set up workflows.
Pilot operation
We launch pilot operations on a selected line and fine-tune parameters.
Full operation
We expand to entire production, train the team and provide support.
Implementation overview
Initial consultation
Understanding your manufacturing processes and goals
Production audit
Analysis of machines, operations and material flow
MES configuration
Setting up BOMs, routings and planning rules
Integration
Connecting with machines, ERP and other systems
Pilot operation
Testing on a selected production line
Training and go-live
Operator training and full operation launch
Frequently asked questions
What is the difference between an ERP and MES system?
Can the system be connected to our machines?
Do you support both discrete and process manufacturing?
How does production planning work?
Can OEE be tracked in real-time?
How is quality management handled?
Ready for manufacturing digitalization?
Whether you operate batch or make-to-order production, we will help you implement a manufacturing system that increases efficiency and reduces costs.
Contact us for a free consultation and audit of your manufacturing processes.