Intelligent Production Management
Full control over production processes. Real-time production data in one place.
Modern manufacturing system that helps you increase productivity, reduce downtime, and ensure consistent quality. Ready-made AutoERP Manufacturing solution or custom MES development from Apertia.
Measurable Results
No production visibility = lost efficiency
Without a modern manufacturing system, you have no insight into actual production status, plan blindly, and react only when it's too late.
Typical problems without MES:
- No real-time overview of production status
- Manual planning and scheduling in spreadsheets
- Quality issues discovered too late
- Unplanned downtime and machine failures
- Unable to trace material and part origins
- Missing data for process optimization
Consequences without manufacturing system:
- Low machine and equipment utilization
- High costs for scrap and rework
- Inability to meet delivery deadlines
- Problems with audits and certifications
- Loss of competitiveness
Comprehensive manufacturing system for your company
We offer two approaches to manufacturing system implementation: ready-made AutoERP Manufacturing solution for quick deployment or custom MES development tailored to your needs. Both approaches connect planning, production, and quality into one unified system.
AutoERP Manufacturing
Ready-made solution for production management with immediate deployment. Try the features at autoerp.cz/vyrobni-system/
Explore AutoERP ManufacturingCustom MES from Apertia
Need specific features, machine integration, or custom IoT solutions? We'll develop an MES tailored exactly to your requirements.
Key Manufacturing System Features
Production Planning
Advanced production planning and scheduling considering capacities, materials, and order priorities.
MES Integration
Real-time production data collection, machine monitoring, and automatic reporting of manufacturing operations.
Quality Control
Quality control at every production step, statistical process control (SPC), and non-conforming product management.
Maintenance Management
Planned and predictive maintenance, failure tracking, and machine availability optimization.
Capacity Planning
Capacity utilization optimization, scenario simulation, and identification of production bottlenecks.
Traceability
Complete traceability of materials and parts from receipt to shipment, including history of all operations.
Manufacturing System Benefits
Higher Productivity
Process optimization and waste elimination
Lower Downtime
Predictive maintenance and rapid problem response
Consistent Quality
Control at every production step
Real-time Visibility
Instant visibility into production
Cost Reduction
Less scrap and more efficient resource use
Regulatory Compliance
Easy audits thanks to complete documentation
Production Flexibility
Quick response to requirement changes
Better Decision Making
Data-driven approach based on reports
Scalability
System grows with your business
Implementation Process
Production Analysis
We map your production processes and identify opportunities.
Solution Design
We design system architecture and integration points.
Implementation
We deploy the system and connect it to production equipment.
Testing
We verify functionality on a pilot line or area.
Rollout & Support
Expansion to entire production and continuous support.
Use Cases
Discrete Manufacturing
Individual piece production and assemblies, mechanical engineering, automotive industry. Production order tracking and BOMs.
Process Manufacturing
Chemical production, food industry, pharmaceuticals. Recipes, batches, and process parameter monitoring.
Job Shop Manufacturing
Small batch and custom production, tools and molds. Flexible planning and individual customer requirements.
Assembly Lines
Serial assembly, electronics, consumer goods. Material flow management and completeness verification.
Integrations & Connections
ERP & Planning
- SAP, Microsoft Dynamics
- AutoERP native integration
- Order synchronization
- BOMs and recipes
Machines & IoT
- PLC and SCADA systems
- OPC UA communication
- IoT sensors and gateways
- Industrial protocols
Quality & Maintenance
- Measuring instruments
- CMMS systems
- Laboratory systems (LIMS)
- Documentation and SOPs
Implementation Overview
| Solution | AutoERP Manufacturing / Custom |
| Implementation Time | 4-12 weeks |
| Requirements | Process analysis, machine connectivity |
| Return on Investment | 6-12 months |
Implementation Process
Initial Consultation - Understanding your production processes
Analysis and Mapping - Identifying key points and integration needs
System Configuration - Setting up workflows, workstations, and operations
Machine Integration - Connecting PLCs, sensors, and IoT devices
Pilot Operation - Verification on selected line or department
Training and Rollout - Operator training and expansion to entire production
Ready to digitalize your production?
Whether you choose the ready-made AutoERP Manufacturing solution or custom MES development, we'll help you build a system that connects planning, production, and quality into one unified whole.
Frequently Asked Questions
What is MES and why do I need it?
MES (Manufacturing Execution System) is a system for real-time production management and monitoring. It connects planning (ERP) with physical production, collects data from machines, and provides instant overview of production status. You need it if you want to increase efficiency, reduce downtime, and have data for decision-making.
How does the manufacturing system support Industry 4.0?
Our manufacturing system is a fundamental building block of Industry 4.0. It enables production digitalization, real-time data collection and analysis, predictive maintenance, and connection of all enterprise layers from ERP down to individual machines.
Can the system integrate with our existing machines?
Yes, we support a wide range of industrial protocols including OPC UA, Modbus, Profinet, and others. Older machines can be connected via IoT gateways and sensors. Each project includes an analysis of integration possibilities for your specific equipment.
How long does manufacturing system implementation take?
AutoERP Manufacturing can be deployed within 4-6 weeks for basic functionality. Complex custom MES with machine integrations typically takes 8-12 weeks. We recommend starting with a pilot project in a selected area.
How does the system help with quality and traceability?
The system records every production step including materials used, machine parameters, and inspection results. In case of complaints or audits, it traces complete product history. It also supports SPC (Statistical Process Control) for problem prevention.
How much does a manufacturing system cost?
The price depends on scope, number of workstations, and level of integration. AutoERP Manufacturing offers predictable licensing costs, custom development is an investment based on project scope. Contact us for a specific quote based on your needs analysis.
Ready to digitalize your production?
Contact us for a non-binding consultation and find out which solution best suits your needs.